My new ROBOT! - Construction details - Started on 26th April 2003

 

PAGE 1 | PAGE 2 | PAGE 3 | PAGE 4  Continued!  1st May 03 THE SECOND DAYS WORK...

 
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OK, Today we fitted the front bearings/plates etc to one side... I ordered some 8mm thick Aluminium plate, and drilled some holes! Then I fitted two SF20 self aligning bearings, a short 20mm shaft, along with some spacers. All with 12mm bolts! Way over engineered! Onto this I fitted the sprocket (19teeth / 3/8th chain) that transfers drive from the rear wheels/motor to the front. Now we have all four wheels driven.
Same thing but stood on the front end after I tidied up! The side plate that has the bearings bolted into it was drilled and tapped in position with the chain very tight. It will wear in and develop a little slack eventually, but the whole plate can be loosened and slid forwards if required.

 

A view from the inside showing the pair of SF20 bearings and spacers... This block of 4 spacers, two bearings, and an aluminium plate took all afternoon! Looks good and strong though.
 A close up! Bugger, now I have to do the other side.

 

Trailer wheel, now fitted on a turned down, and drilled and tapped ex pulley using a "taperlock" shaft fitting, because keyways are useless for reversing torque loadings...  Ask any of those people who have all that clunking on a powerchair. They wear and fret! Why they dont do it like this is beyond me!
A view of the modified pulley wheel, and spacers, and taperlock fitting from the inside!
And finally the wheel, chain, sprocket and everything fitted and working on only one side. Is 3 wheels enough?
Another view
From the back! Imagine this with a leather Recaro seat, arm rests etc.

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